service interval BMW 318i 1998 E36 Workshop Manual

Page 23 of 759


020
Maintenance
Program

GENERAL
.
.
...
.
.
.
...
.
.
.
.
.
.
.
.
.
.
.
...
.
..
020-2

BMW
Service
Indicator
......
..
....
..
...
..
.
020-2

Oil
Service
.....
.
..........
..
...
...
...
..
.
020-2

Inspection
I
and
Inspection
II
.
..
....
..
...
..
.
020-2

Resetting
Service
Indicator
....
.
....
..
...
..
.
020-3

MAINTENANCE
TABLES
..
.
.
.
.
.
........
020-3

FLUID
AND
LUBRICANT

SPECIFICATIONS
.
.
.
.
.
.
.
...
.
.
.
....
.
...
020-8

Manual
Transmission
Fluid
..
.
.
.
.
.
....
.
.
.
.
020-8

Automatic
Transmission
Fluid
.
.
.
.
.
....
.
.
.
.
020-8

Final
Drive
Gear
Oil
................
.
.
.
.
020-9
Brake
Fluid
.
.
.
.
.
................
.
.
.
.
020-9
Engine
Coolant
(Anti-freeze)
.
.
...
.
....
.
.
.
.
020-9

Power
Steering
Fluid
........
..
......
.
.
.
.
020-9

ENGINE
OIL
SERVICE
.
.
...
.
.
.
...
.
.
.
.
.
.
020-9

Engine
oil,
checking
leve¡
..
...
...
..
........
020-9
Engine
oil
and
filter,
changing
....
.
......
.
..
020-9

ENGINE
COMPARTMENT

MAINTENANCE
...
.
.
.
.
.
.
.
.
.
.
.
.
.
......
020-10

Air
filter,
replacing
.
...
...
.
.....
.
.....
.
...
020-11

Spark
plugs,
replacing
...
.
......
.
...
..
...
020-11

¡dle
Speed
.
..
...
...
....
.
......
.
...
..
...
020-12

Battery,
checking
and
cleaning
.......
..
...
020-12

Battery,
replacing
.
.....
.
.....
.
.....
..
...
020-12

Accelerator
and
Throttle
Linkage
.
.....
..
...
020-13

Engine
DriveBelts
.....
.
....
..
...
...
...
.
020-13

V-belt,
replacing

(4-cylinder
engines
built
up
to
1/94)
..
....
.
020-13

Poly-ribbed
belt,
replacing

(4-cylinder
engines
built
from
1194

and
all
6-cylinder
engines)
.
.
....
..
......
020-13

Cooling
System
Service
.
...
..
....
..
....
..
020-14

Power
steering
fluid,
checking
leve¡
.
..
....
.
.
020-14

Oxygen
Sensors
....
...
..
..
....



.
.....
.
.
020-15

MAINTENANCE
PROGRAM



020-1

UNDER-CAR
MAINTENANCE
.
..
.
...
.
.
.020-16
'

Fuel
filter,
replacing
...
.
.....
..
.....
..
..
.020-16

Tires,
checking
inflation
pressure
.
.....
.
....
020-17

Tires,
rotating
...
..
.....
..
....
..
....
.
....
020-17

Wheels,
aligning
..
.....
.
...........
.
....
'020-17

Brake
system,
inspecting
.
.
....
.
.....
..
...
020-17

Brake
pad/rotor
wear,checking
.
......
.
....
020-17

Brake
fluid,
replacing
.........
..
.



..
..



.
020-17

Parking
brake,
checking
......
.
.....
..
....
020-17

Exhaust
system,
inspecting
....
..
.....
.
...
.020-18

Manual
Transmission
Senrice
..
..
.....
.
....
020-18

Manual
transmission
fluida

checking
and
filling
..
.
....
..



.
.
..
..
....
020-18

AutomaticTransmission
Service
.
....
...
....
020-18

Front
suspension
and
steeringlinkages,
inspecting
..
.
:.....
.
....
..
.....
..
...
.
.020-18

Rear
suspension,
inspecting
.
..
...
...
....
..
020-18

Final
drive
oil
leve¡,
checking
.
.
.
...
....
...
..
020-18

Fuel
tank
and
fuel
lines,
inspecting
.
.....
....
020-19

Clutch
fluid,
checking
...
...
...
...
....
.....
020-19

Drive
axle
joint
boots,
inspecting
...
..
.....
..
020-19

BODY
AND
INTERIOR

MAINTENANCE
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.020-19
Windshield
Wiper
Blade
Maintenance
....
.
.
020-19

Body
and
hinges,
lubricating
.
.....
..
......
.
020-19

Seat
Belts
...
..
...
...
...
..
.....
..
.....
.
.
020-20

Exterior
Washing
..
...
...
..
.
.
...
..
......
.020-20

Waxing
.....
..
...
...
...
..
.....
..
.......
020-20

Polishing
..
...
...
...
....
..
..........
..
.
.'020-20

Washing
Chassis
.
...
....
.
....
..
.....
.
...
020-20

Special
Cleaning
.
.
.....
..



...
.
.....
..
..
.020-20

Interior
Care
.
....
..
....
..
..



.
.
......
.
...
020-20

Leather
Upholstery
and
Trim
...
..
....
...
...
020-20

TABLES

a
.
Oil
Service
......
...
.
..
.............
...
---
020-4

b
.
Inspection
1
Service
..
.
.
.............
....
...
020-5

c
.
Inspection
11
Service
.
.
...
...........
..
.
..
..
020-6

d
.
Scheduled
Maintenance-Time/Mileage
Intervals
..
020-7

e
.
Fluids
and
Lubricants
..
...
...........
.....
..
020-8

Page 24 of 759


020-2



MAINTENANCE
PROGRAM

GENERAL

The
information
given
in
this
repair
group
includes
the
routine

checks
and
maintenance
steps
that
are
both
required
by
BMW

under
the
terms
of
the
vehicle
warranty
protection
and
recom-

mended
by
BMW
to
ensure
long
and
reliable
vehicle
operation
.

GENERAL

NOTE-

Aside
from
keeping
yourcar
in
the
bestpossible
condi-
tion,
proper
maintenance
plays
a
role
in
maintaining
full
protection
under
BMWs
new-car
warranty
coverage
.
If
in
doubtabout
the
terms
and
conditions
of
yourcark
warranty,
an
authorized
BMW
dealer
should
be
able
to
explain
them
.

NOTE-

BMW
is
constantly
updating
their
recommended
main-
tenance
procedures
and
requirements
.
The
informa-
tion
contained
here
is
as
accurate
as
possible
at
the
time
of
publication
.
If
hhere
is
any
doubt
aboutwhat
pro-
cedures
apply
to
a
specific
model
or
model
year,
or
what
intervals
should
be
followed,
remember
that
an
authorized
BMW
dealer
has
the
latest
information
on
factory-recommended
maintenance
.

BMW
Service
Indicator

The
BMW
Service
Indicator
notifies
the
driver
when
mainte-
nance
is
required
.
The
service
indicator
consístsof
multiple
light
emitting
diodes
(lEDs)-typically
five
green,
one
yellow,
andone
red-as
well
as
OIL
SERVICE
and
INSPECTION
indi-
cators
.

When
the
ignition
is
tumed
on,the
green
LEDs
come
on
.
They
go
out
when
the
engine
is
started
.
After
the
Service
Indi-
cator
is
reset,
al¡
green
LEDs
will
be
illuminatedwith
the
keyon
.
As
thecar
is
driven
in
normal
use,
fewer
and
fewer
green
LEDs
will
be
illuminated
before
start-up,indicating
that
the
next
main-
tenance
interval
is
approaching
.

When
thecar
has
accumulated
sufficient
use
to
require
the
next
maintenance
interval,
the
yellow
LED
will
come
on
along
with
either
the
OIL
SERVICE
indicator
or
the
INSPECTION
in-
dicator
.
These
LEDs
will
stay
on
after
the
engine
is
started
.
If
maintenance
service
is
delayed,
thered
LED
will
also
illuminate
as
a
reminder
that
maintenance
service
is
overdue
.

An
OIL
SERVICE
interval
will
alwaysbe
followed
by
an
IN-
SPECTION
interval,
which
will
then
be
followed
byan
OIL
SER-VICE
interval,
andsoon
.
See
Fig
.
1
.

'
80
100/

60
II

"
1

,




1
,
4
`20
140s



#
X120
100
leo
A
O
,



80



km/h`F



*101
200
,
,
~60

BMW
has
taken
a
unique
approach
to
establishing
mainte-

nance
intervals
.
BMW's
Service
Indicator
System
computes

maintenance
intervais
based
not
only
on
elapsed
mileage,
but



Fig
.
1
.



Service
indicator
display
in
lower
section
of
speedometer
.
also
on
such
inputs
as
enginespeed,engine
temperature,
number
of
starts,
and
length
oftrips
.
At
the
appropriate
time,
the
system
indicates,
through
lights
in
the
instrument
cluster,
when



Oil
Service

the
next
routine
maintenance
is
due
.

The
Oil
Service
indicator
signals
the
need
for
the
most
basic
levelof
routine
maintenance
.
BMW's
required
oil
service
speci-
fies
changing
the
engine
lubricating
oil
and
the
engine
oil
filter

after
the
engine
has
been
warmed
up
.
BMW-recommended
ad-

ditional
maintenance
for
this
service
is
listed
in
Table
a
.

NOTE-

For
reference,
the
BMW
Oil
Service
requirements
are
approximately
equivalent
to
the
maintenance
that
other
European
manufacturers
specify
at
intervals
with
a
maximum
of
every
7,500
miles
or6
months
.

CAUTION-

Be
sure
to
follow
the
ínstructions
forresetting
the
Oil
Service
indicator
fight
.
The
Inspection
indica-
tor
can
be
accidentally
reset
rendering
its
function
inaccurate
.

Inspection
l
and
Inspection
II

The
Inspection
indicator
signals
the
need
for
more
compre-
hensive
maintenance
and
Inspection
.
There
are
two
sets
of
in-
spection
requirements,
Inspection
I
and
Inspection
ll
.
These
inspections
alternate
throughout
a
car's
maintenance
history
.
If
the
last
Inspection
interval
was
Inspection
I,
the
next
Inspection
interval
(following
an
Oil
Service)
will
be
Inspection
ll,
the
next
after
that
will
be
Inspection
I,
and
so
on
.

Inspection
I
tasks
are
listed
in
Table
b
.
Inspection
II
in-
cludes
most
of
the
tasks
from
Inspection
I
with
additional
In-
spection
11
tasks
.
A
complete
listing
of
Inspection
II
tasks
are
listed
in
Table
c
.

Page 25 of 759


NOTE-



Aftermarket
reset
tools
can
be
purchased
from
one
of
the
fol-
lift
owng
manuacurers
:
For
referente,
the
BMW
Inspection
1
and
Inspection
11
requirements
are
approximately
equivalent
to
the
main-
tenance
requirements
that
other
European
manufac-



Assenmacher
Bo
s
turers
specify
.
Inspection
I
is
normally
due
at
intervals



lder,
CO
80301

Specialty
Tools

with
a
maximum
of
15,000
miles
or
12
months
.
lnspec-



(303)
530-2424

tion
11
is
normally
due
at
intervals
with
a
maximum
of
30,000
miles
or
24
months
.



Peake
Research,Automotive
Products
Division
P
.O
.
Box
28776

San
Jose,
CA
95159

Resetting
Service
Indicator



(408)
369-0406

When
the
specified
maintenance
has
been
carried
out,
the
service
indicator
memory
should
be
reset
.



MAINTENANCE
TABLES

The
senrice
indicator
is
reset
using
a
special
tool
.
The
tool
is
plugged
into
the
diagnostic
connector
in
the
engine
compart-

ment
.
See
Fig
.
2
.

iii

Fig
.
2
.



Service
indicator
reset
tool
installed
in
diagnostic
connector
(aftermarket
tool
shown)
.

CAUTION-

Follow
themanufacturer's
directions
when
reset-
ting
the
service
Indicator
.
If
the
reset
procedures

are
done
incorrectly,
the
reset
tool
or
the
electron-
ic
service
indicator
may
be
damaged
.

MAINTENANCE
PROGRAM
020-
3

Table
a,b,c,
and
don
the
following
pages
list
the
routine
maintenance
tasks
specified
by
BMW
.
The
intervals
for
most
of
thesetasks
are
determined
by
the
Service
Indicator
.
The
main-

tenance
intervals
for
afew
additional
items
are
based
on
either
elapsedmileage
ortime
.
These
intervals
are
indicated
in
sepa-
rate
tables
.

Except
where
noted,
the
maintenance
items
listed
apply
to
all
models
and
model
years
coveredby
this
manual
.
The
columns

on
the
rightsitie
of
each
table
give
quick-referente
information

about
the
job
.
The
bold
text
references
the
repair
groups
where

additional
repair
information
can
befound
.

MAINTENANCE
TABLES

Page 26 of 759


020-
4



MAINTENANCE
PROGRAM

L



~



~
c
.c
a



a>
mL



~



~L



L
w



a



£
'S



d
E

Maintenance
ítem



z



3



c

Engine
compartment
maintenance

Change
oil
and
oil
filter

Check
fluid
levels
(coolant,steering,
brake/clutch,
ATF)

Under
car
maintenance

Check
steeringrack
and
steeringlinkages
for
leaks
andexcess
play
.
Repair
Group
320

Inspect
brake
system
.
Check
brake
calipers,
rotors,
and
brake
pad
thíckness
.
Inspect
for
dam-
aged
hoses
and
lines,
leaks
or
damage
.
Check
hand
brake,adjust
cable
if
necessary
.
Repair
Group
340

Check
and
adjust
tire
pressures,
including
spare

Body
and
interior
maintenance

Check
operation
of
exterior
and
interior
lights,
including
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
horns,
headlight
flasher
anddimmer
switch
.
Check
headlight
and
driving
light
aiming
.
6
Electrical
System

Check
function/condition
of
seat
belts
.
Repair
Group
720

Check
windshield
washer
fluid
level
and
concentration,
add
as
necessary
.
Check
operation
of
washer
system
.
Check
condition
of
wiper
blades
.
Repair
Group
611

Road
Test

Check
braking
performance,
steering,
heating
and
ventilation,
manual
or
automatic
transmis-
sion,
and
mirrors

Service
Interval
Reset

Reset
service
indicator
using
specialreset
tool
.

MAINTENANCE
TABLES

Table
a
.
Oil
Service

Page 27 of 759


Table
b
.
Inspection
I
Service

MAINTENANCE
PROGRAM
020-5

ad

d
d
ID

a



r



c



d
a~
;v
a
:
Q~
wE
y
a
r
E
R
:
L-



0
Maintenance
ítem



1



z



3
~



c
d

Engine
compartment
maintenance

Change
oil
and
oil
filter
.

Check
brake/clutch
fluid
leve¡

Check
battery
acid
leve¡
and
correct
asnecessary
.
Repair
Group
121

Check
engine
coolant
level
and
anti-freeze
protection
and
addasnecessary
.
Inspect
for
cooling
system
leaks
.
Repair
Group
170

Lubricate
throttie
linkage

Under
car
maintenance

Check
transmission
for
externa¡
leaks
.

Check
manual
transmission
oil
leve¡
andadd
asnecessary
.
Repair
Group
230

Check
final
drive
lubricant
and
addasnecessary
.

Check
fue¡
tank,
fuel
lines,
and
all
connections
for
leaks
.

Inspect
exhaust
system
.
Repair
Group
180

Check
steeringrack
and
steeringlinkages
.
Check
power
steering
system
for
leaks
.
Check
(luid
leve¡
.
Repair
Group
320

Inspect
brake
system
for
damaged
hoses
and
fines,
leaks
or
damage
.
Remove
calipers
and
check
brake
pad
wear
.
Check
brake
rotors
for
scoring
damage
.
Repair
Group
340

Check
parking
brake
operation,
adjust
cable
if
necessary
Repair
Group
340

Inspect
front
and
rear
suspension,
including
wheel
bearings,
for
play
.
Repair
Group
320/330

Inspect
wheelsand
tires,
including
spare,
check
tire
pressure
and
condition

Body
and
Interior
Maintenance

Lubricate
door
hinges
and
hood
latch,
hood
hinges

Check
headlight
and
driving
light
aiming
and
adjust
as
necessary
.

Check
operation
of
headlights,
parking
lights,
back-up
fights,
licenseplate
lights,
interior
lights,
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
turnsignals,
emer-gency
flashers,
stop
fights,
horas,
headlight
flasher
and
dimmer
switch

Replace
ventilation/A/C
micro-filter
.
Check
functionof
air
conditioning
.
Repair
Group
640

Check
function
of
seat
belts
.
Repair
Group
720

Check
tightness
of
mountfng
screws
on
airbag
front
crash
sensors
(Airbag
I)
.
Repair
Group
721

Check
windshield
washer
fluid
leve¡
and
concentration,
add
as
necessary
Check
operation
of
washer
system
.
Check
condition
of
wiperblades
.
Repair
Group
611

Tighten
nuts
and
bolts
for
door
locks
and
striker
plates

Replace
batteries
for
alarm/remote
control
in
masterkey(where
applicable)
.

Road
Test

Check
braking
performance,
steering,
HVAC,
manual
or
automatic
transmission,
and
mirrors

Service
Interval
Reset

Reset
service
indicator
using
specialreset
tool
.

MAINTENANCE
TALES

Page 29 of 759


d
a
d
_
L

G>
G1
a
N
.



<C



G1
Ñ



N
N
O
.
r
d

Maintenance
ítem



°
~



Z



~
i
I
D
i
Body
and
Interior
Maintenance
(cont
.)

Replace
ventilation/A/C
micro-filter
.
Check
function
of
air
conditioning
.
Repair
Group
640

Check
function
of
seat
belts
.
Repair
Group
720

Check
windshield
washer
fluid
level
and
concentration,
add
asnecessary
.
Check
operation
of
washer
system
.
Check
condition
of
wiperblades
Repair
Group
611

Tighten
nuts
and
belts
for
door
locks
and
striker
plates
.

Replace
batteries
for
alarm/remote
control
in
masterkey
(where
applicable)
.

Check
ground
connection
(mounting
screws)
of
SRS
(airbag)
front
sensor
to
body,
if
applicable
.
Repair
Group
721

Road
Test

Check
braking
performance,
steering,
HVAC,
manual
or
automatic
transmission,
and
mirrors

Service
Interval
Reset

Reset
service
indicator
using
specialreset
tool
.

Maintenance
ítem

Replace
oxygen
sensor
.
Repair
Group
180
1992-1994
1995-
on

Flush
and
replace
brake
fluid/clutch
fluid
.
Repair
Group
340

Drain
and
flush
cooling
system
and
replace
coolant
.
Repair
Group
170
1992-19961997-1998

Anti-corrosion
warranty
inspection
.

Tablec
.
Inspection
II
Service
(continued)

Cabled
.
Scheduled
Maintenance-Time/Mileage
Intervais

MAINTENANCE
PROGRAM
020-7

e
~
e
e

i
:
l=
N



l
"
<C
r
NM
I
«)
<O

al



aN



-
11



>

O
Ó



I
Ó



I`
Ó

d
Ny
.
0



°
_







Ñ



Ñ
1
ZG

NN

MAÍNTENANCE
TABLES

Page 33 of 759


Air
filter,
replacing



Spark
plugs,
replacing

The
specified
maintenance
intervals
for
the
air
filter
are



To
access
the
spark
plugs
on
4-cylinder
engines,
remove
the

based
on
normal
use
.
If
thecar
is
operated
primarily
in
dusty



cover
fromatop
the
sparkplugs
.
See
Fig
.
10
.
Using
the
special

conditions,
the
air
filter
should
be
serviced
more
frequently
.



spark
plug
wire
removal
tool
(attached
to
rear
of
cylinder
head

beneath
engine
cover),
gently
pull
the
spark
plugwire
from
the

To
replace
the
air
filter
on
6-cylinder
engines,
unclip
and
sude



spark
plug
.
See
Fig
.
11
.
Blow
away
any
dirt
from
around
the
the
filter
cartridge
assembly
out
of
the
air
boxand
remove
the



base
of
the
plug
to
prevent
it
from
entering
theengine
.
Remove

filter
from
the
frame
assembly
.
See
Fig
.
8
.



and
install
the
spark
plugs
one
at
a
time
.

0012625

Fig
.
8
.



To
remove
air
filter
cartridge
on
6-cylinder
engines,release
fil-
ter
cartridge
at
sides
(arrows)
and
then
remove
filter
element
insert
from
cartridge
.

To
replace
the
air
filter
elementon
4-cylinder
engines,
sepa-

rate
the
upper
air
filter
housing
section
from
the
lower
section
by

unfastening
the
spring
clips
.
Remove
the
air
filter
element
from

the
air
filter
housing
.
See
Fig
.
9
.
Wipe
the
inside
of
the
air
filter

housing
clean
and
install
the
new
element
.
Reinstall
the
upper

air
filter
housing,
making
sure
that
the
two
halves
are
mated

correctly
.
Refasten
the
spring-clips
.

Fig
.
9
.



Air
filter
element
being
removed
on
4-cylinder
engine
.

MAINTENANCE
PROGRAM



020-
11

NOTE-

Spark
plug
applications
are
often
updated
and
super-
seded
from
the
original
plug
specification
.
Consuff
an
authorized
BMW
parts
department
for
the
latest
parts
_'
information
.
The
sparkplug
fisted
in
the
owners
manu-
al
may
not
be
the
latest
recommend
spark
plug,
espgp
cially
on
older
cars
.

0012631

Fig
.
10
.
To
remove
engine
cover
above
sparkpiugs
on
4-cylinder
en-
gine,
turnretainers
90°
counterclockwise
and
lift
cover
off
.

0012630

Fig
.
11
.
To
remove
spark
plugwirefrom
spark
plug
on
4-cylinder
en-

gine,
sude
special
removal
tool
over
spark
plug
wire
end
(ar-

row)
and
pull
straightoff
.
Usea
screwdriver
for
added

leverage
.
Special
tool
is
stored
at
rear
of
cylinder
head
below

top
cover
.

ENGINE
COMPARTMENT
MAINTENANCE

Page 40 of 759


020-
1
8



MAINTENANCE
PROGRAM

Fig
.
25
.
Inspect
brake
pads
with
the
caliper
removed
.
Minimum
brake
pad
thickness
shown
by
dimension
(A)
.

NOTE-

The
parking
brake
may
lose
some
of
its
effectiveness
if
it
is
not
used
frequently
.
This
is
due
to
corrosion
build-
up
on
the
parking
brake
drum
.
To
remove
corrosion,
ap-
plythe
parking
brake
just
until
it
begins
togrip,
then
pulí
the
lever
up
one
more
stop
(click)
.
Drive
thecar
approx-
imately
400
meters
(1,300
ft
.)
and
release
the
brake
.
To
recheck
the
adjustment
of
the
parking
brake
see340
Brakes
.

UNDER-CAR
MAINTENANCE

0011920

Manual
transmission
fluid,

checking
and
filling

The
manual
transmission
fluid
leve¡
should
be
checked
at

specified
intervals
.
Check
and
fill
the
transmission
with
the
car

ona
leve¡
surface
.
Transmission
(luid
leve¡
checking
and
re-

placement
procedures
are
covered
in
230
Manual
Transmis-

sion
.

Automatic
Transmission
Service

The
automatic
transmission
is
not
equipped
with
a
dipstíck
.

Therefore,
checking
the
ATF
level
is
an
ínvolved
procedure,

which
includes
measuring
and
maintaining
a
specified
ATF

temperature
during
the
checking
procedure
.

For
more
complete
ATF
service,
including
checking
ATF
lev-


and
ATF
filter
replacement
procedures,
see
240
Automatic
Transmission
.

Front
suspension
and
steering
linkages,

inspecting

Inspection
of
the
front
suspension'and
steering
includes
a
check
of
all
moving
parts
for
wear
and
excessive
play
.
Also
in-

spect
the
rubber
seals
and
boots
for
cracks
or
tears
that
could

allow
the
entry
of
dirt,
water,
and
other
contaminants
.
See
310

Front
Suspension
.

Exhaust
system,
inspecting



Rear
suspension,
inspecting
Exhaust
system
life
varies
widely
according
to
driving
habits



Final
drive
and
rear
drive
axle
service
consists
of
checking

and
environmental
conditions
.
If
short-distance
driving
pre-



and
changing
the
gear
oil,
inspecting
for
leaks,
and
checking
dominates,
the
moisture
and
condensation
in
the
system
will



the
rear
drive
axle
rubber
boots
for
damage
.
not
fully
dryout
.
This
will
lead
to
early
corrosion
damage
and
more
frequent
replacement
.
The
areas
where
leaks
are
most
likely
to
occur
are
around
the
driveshaft
and
drive
axle
mounting
flanges
.
For
more
infor

Scheduled
maintenance
of
the
exhaust
system
is
limitedlo



mation
on
ídentifying
oil
leaks
and
their
causes,
see330
Rear
inspection
.
Check
for
restrictions
due
to
dents
or
kinks
.
Check



Suspension
.
for
weakness
or
perforation
due
to
rust
.
Check
lo
see
that
all
the
hangers
are
in
place
and
properly
supporting
the
system
and
that
the
system
does
not
strike
the
body
.
Alignment
of
the
sys-



Final
drive
oil
leve¡,
checking

temand
the
location
of
the
hangers
aredescribed
in
180
Ex-
haust
System
.



Check
the
lubricant
leve¡
with
thecar
level
.
Remove
the
oil
filler
plug
.
The
leve¡
is
correct
when
the
fluidjust
reaches
the

edge
of
the
filler
hole
.
Install
and
tighten
the
oil
filler
plug
when
Manual
Transmission
Service



the
oil
level
is
correct
.
See
Fig
.
26
.

Manual
transmissionservice
consists
of
inspectingfor
leaks



The
final
drive
should
be
filled
with
a
special
BMW
lubricant
and
checking
and
changing
the
fluid
.



available
through
an
authorized
BMW
dealer
.
In
addition,
the
lubricant
type
varies
depending
onwhether
or
nota
limited-slip
Evidence
of
transmissionleaks
is
fkely
to
beseenaround
the



differential
is
fitted
.
driveshaft
mounting
flange
and
at
the
bottom
of
the
bellhousing
.
For
more
information
on
identifying
oil
leaks
and
their
causes,
see230ManualTransmissionand210
Clutch
.



Tightening
Torque

"
Finaldrive
filler
plug
to
final
drive
housing
..................
70
Nm
(52
ft-Ib)

Page 53 of 759


Graphic
representation
of
flashing
Check
Engine
light
fault
code
:
1221

-
;
5
Seconds
.
~-



2
.5;-

Fault
code
and
meaning



Corrective
action

Code
1286
:
Knock
control
test
pulse
(DME
3
.3
.1
only)



Check
DME
control
module
inputs/outputs
.
Control
module
may
be
faulty
Repair
Group
130

Code
1000
(light
remains
off)
:



End
of
fault
code
output-all
fault
codes
have
been
displayed
.
No

~
corrective
action
necessary
.
Repeat
test
if
necessary

Code
1444
:



No
more
faults
.
No
corrective
action
necessary
.
This
code
must
be
present
lo
erase
fault
memory

Basic
Requirements



Preventive
Maintenance

The
following
list
contains
basic
checks
that
should
be
made
when
experiencing
driveability
problems
.

1
.
Check
intake
(induction)
system
for
leaks
.
Check
for

cracked,
loose,
or
disconnected
hoses
and
duct
work
.

Check
that
all
hose
clamps
are
tight
.

NOTE-

An
air
leak
allows
unmeasured
airto
enter
the
engine,
offen
resulting
in
an
in
overly
lean
fuel
mixture
and
causing
driveability
problems
which
will
cause
the
Check
Engine
light
to
come
on
.

Table
d
.
OBD
I
Fault
(Blink)
Codes
(continued)

(1992-1995
models
only)

7
-
1
--------------
Check
Engine
light
on

ENGINE-GENERAL
100-
1
1

Check
Engine
light
off

The
condition
of
the
fuel,
ignition
and
emission
controlsys-

tem
components
has
a
directeffect
onengineperformance

and
driveability
.
BMW
specifies
maintenance
of
certain
parts

at
regular
intervals
lo
keep
the
engine
in
proper
tune
.
Extend-
ing
maintenance
intervals
beyond
the
time
or
mileagerecom-
mended
bythe
manufacturer
can
adversely
affect
the
way
the
engine
runs
.
When
troubleshooting
driveability
problems,
a
good
starting
point
is
to
perform
a
major
engine
service,par-

ticularly
if
one
is
overdue
.
For
maintenance
schedules,
major
engine
service
and
other
driveability-related
maintenance

procedures,
see020
Maintenance
Program
.

Basic
Engine
Settings

2
.
Check
that
the
battery
isin
good
condition
.
Check
that

the
cables
are
tight
and
free
of
corrosion
at
both
ends
.



Idle
speed,
idle
mixture
(%CO),
and
ignition
timing
are
not

Check
that
all
related
ground
points
are
firmly
connect-



adjustable
.
The
adaptive
engine
management
system
is
de-

ed
and
in
good
condition
.
Check
al¡
harness
connectors



signed
lo
automatically
compensate
for
changes
in
engine
op-

for
damage
and
corrosion
.



erating
conditions,
although
the
adaptive
range
is
limited
.

Once
these
limits
are
exceeded,
driveability
problems
usually

3
.
Check
for
prwer
and
ground
at
the
Engine
Control



become
noticeable
.

Module
(ECM)
.
Check
the
main
grounds
for
the
ECM
.

See130
Fuel
Injection
.



NOTE-

If
the
DME
adaptive
limits
are
exceeded,
the
Check
En-
4
.
Check
the
fuses
.
Check
for
sufficient
fuel
in
the
tank
.
If



gine
light
will
come
on,
indicating
an
emission
related
the
engine
ranout
of
fuel,
it
will
take
a
little
time
to
re-



fault
.
See
130
Fuel
Injection,
store
fuel
pressure
.
See
160
Fuel
Tank
and
Fuel

Pump
.
Oxygen
Sensors

5
.
Check
for
spark
at
the
spark
plugs
.
If
the
tachometer

needle
bounces
while
the
engine
is
crankedby
the



A
high
oxygen
level
in
the
engine
exhaust
indicates
a
lean

starter
then
the
ignition
system
is
probably
working
cor-



air-fuel
mixture
and
a
low
oxygen
level
indicates
a
rich
mix

rectly
.
See
120
Ignition
System
.



ture
.
The
oxygen
sensor,
shown
in
Fig
.
10,
measures
the
oxy-

gen
content
in
the
exhaust
gasand
generates
a
variable

6
.
Check
for
any
faults
through
the
On-Board
Diagnostics



voltage
signal
.
Using
that
feedback
signal
asan
input,
the

system
.
See
On-Board
Diagnostics
(OBD)
.



DME
control
module
fine
tunes
the
air-fuel
mixture
.

DRIVEABILITY
TROUBLESHOOTING